Wayne Water Pump 321205 001 User Manual

operating Instructions & Parts Manual  
PC1 and PC2 Series  
Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.  
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or  
property damage! Retain instructions for future reference.  
Self-Priming  
Transfer Pumps  
Table of Contents  
Unpacking  
General Safety Information  
Descripion                                              1  
Inspect this unit before it is used  
Occasionally, products are damaged  
during shipment  If the pump or  
components are damaged, return  
the unit to the place of purchase for  
replacement  Failure to do so could  
result in serious injury or death  
CalIfornIa ProPoSITIon 65  
Unpacking                                              1  
Safety Guidelines                                  1  
General Safety Information                  1  
Installation                                             2  
Operation                                              2  
Maintenance                                          3  
Troubleshooting Chart                          4  
Replacement Part Information         6-7  
Warranty                                                8  
This product or  
its power cord may  
contain chemicals known to the State  
of California to cause cancer and birth  
defects or other reproductive harm.  
Wash hands after handling.  
General SafeTy  
reaD & follow all InSTrUCTIonS  
Do not submerge  
motor or allow  
Save TheSe InSTrUCTIonS  
Do noT DISCarD  
motor to be exposed to water. Personal  
injury and/or death could result. Keep  
pump and power cords away from  
liquids. Model PC1 becomes very hot  
during operation.  
Safety Guidelines  
This manual contains information  
that is very important to know and  
understand  This information is  
provided for SAFETY and to PREVENT  
EQUIPMENT PROBLEMS  To help  
recognize this information, observe the  
following symbols  
Description  
These self-priming transfer pumps are  
designed to easily transfer water from  
one point to another  Model PC1, 12  
Volt Transfer Pump is convenient when  
normal power is not readily available  
Typical applications include removing  
water from pool covers, clogged  
drains, stock tanks, water basins, boats,  
cisterns, etc  Model PC2, 115 Volt  
Transfer Pump is great for household  
usage  Typical applications include  
removing water from waterbeds,  
clogged sinks, basements, etc  Note: Do  
NOT use PC2 in pool areas  The motors  
on both models PC1 and PC2 are non-  
submersible  
Do not pump gasoline or  
other explosive liquids. Do  
not operate pump where  
flammable or explosive fumes or gases  
are present as a fire or explosion could  
result. Pump should only be used to  
pump clear water. Do not run pump  
dry.  
Danger indicates an  
imminently  
hazardous situation which, if not  
avoided, WILL result in death or serious  
injury.  
1  Read all instructions  
before operation  
MANUAL  
Warning indicates a  
potentially  
hazardous situation which, if not  
avoided, COULD result in death or  
serious injury.  
2  Protect electrical cord  
from sharp objects, hot  
surfaces, oil and chemicals  Avoid  
kinking the cord and replace  
damaged cords immediately  
Caution indicates a  
potentially  
hazardous situation which, if not  
avoided, MAY result in minor or  
moderate injury.  
This pump has been  
evaluated for use  
with water only.  
Notice indicates  
important  
information, that if not followed, may  
cause damage to equipment.  
noTe: Information that requires special  
attention  
REMINDER: Keep your dated proof of purchase for warranty purposes!  
Attach it to this manual or file it for safekeeping.  
For parts, product & service information  
© 2008 Wayne Water Systems  
321205-001 11/08  
visit www.waynepumps.com  
 
PC1 and PC2 Series  
operation (Continued)  
4  Connect pump to power source,  
with pump in a dry location  Model  
PC1: Motor must be connected to a  
fully charged automotive tractor or  
marine type battery to operate  
12 VOLT WIRING DIAGRAM  
BLACK CLAMP  
TO NEGATIVE  
TERMINAL  
Grounding Plug  
OUTLET  
INLET  
RED CLAMP  
TO POSITIVE  
TERMINAL  
+
POS  
-
TEST RESET  
NEG  
12 VOLT DC  
BATTERY  
figure 1  
12 VOLT DC PUMP  
Connect the red clamp to the  
positive (+) type battery terminal  
Connect the black clamp to the  
negative (-) type battery terminal  
See 12V wiring diagram below  
(Figure 2)  Model PC2: Plug into a  
3-prong ground-type AC receptacle  
figure 2  
4  Reassemble gasket, cover plate, and  
MoTor BrUSh rePlaCeMenT  
cover plate screws  
Brushes for this  
pump should be  
inspected after 75 hours of operation  
and replace if worn. They must be  
replaced every 100 hours of operation.  
Service one brush at a time.  
ShafT Seal rePlaCeMenT  
Maintenance  
Motor shafts are sealed with factory  
pre-lubricated lip-type seals which are  
good for the life of the pump  If the  
seal leaks, it is usually because the pump  
has handled abrasive liquids  If the  
motor shaft is scored (deep grooves),  
the complete pump must be replaced  
Always disconnect  
power source  
before attempting to install, service, or  
maintain the pump.  
1) Disconnect pump from power  
supply  
IMPeller rePlaCeMenT  
2) Remove brush caps with screwdriver  
3) Remove old brush assembly  
4) Insert new brush assembly  
5) Replace brush caps  
These parts are designed to handle  
most clear, nonflammable liquids with  
slight amounts of abrasives  When  
impeller vanes become worn from use,  
or damaged due to pumping abrasive  
liquids or trash, pump performance will  
be reduced or prevented altogether  
1  Remove and inspect impeller parts as  
specified in the impeller replacement  
instructions  Replace worn parts  
2  Remove two pump body mounting  
screws and slide pump body from  
motor  Pry out seal retaining ring  
and push worn shaft seal from inside  
of pump body  
1  Remove the four cover plate screws  
holding motor housing and pump  
housing together  Cover plate is  
now free and can be removed  
3  Lubricate new seal with lightweight  
oil, push it into pump body with lip  
facing away from motor, and push in  
seal retaining ring  
2  Inspect gasket and impeller for  
wear and damage  If there is any  
evidence of wear or damage, replace  
the part(s)  
4  Reassemble pump body onto motor  
with mounting screws  Follow steps  
3 and 4 in Impeller Replacement  
3  Lubricate new impeller with white  
grease or lightweight oil and  
reinstall by aligning flat on impeller  
hub with flat on motor shaft  
www.waynepumps.com  
 
Operating Instructions and Parts Manual  
Troubleshooting Chart  
Symptom  
Possible Cause(s)  
Corrective action  
Pump will not start or run  
1  Blown fuse  
1  If blown, replace with proper sized fuse or  
reset breaker  
2  Low line voltage  
2  Voltage of power supply must match the  
voltage of the pump  
3  Worn brushes  
3  Replace brushes  
4  Impeller blocked  
4  Remove blockage  
5  Motor has overheated (Model PC2 only) 5  Disconnect from power supply and allow to  
cool (Minimum 10 minutes)  
Pump will not prime or  
1  Air leak in suction line  
1  Repair suction line by tightening inlet  
retain prime after operating  
connection or replace  
2  Impeller blocked  
3  Worn seal  
2  Remove blockage  
3  Replace seal  
4  Suction lift too high  
5  Hose kinked or looped  
6  Fittings not tight  
7  Suction hose out of water  
8  Clogged inlet  
4  Lower pump  
5  Straighten hose  
6  Tighten fittings  
7  Submerge suction hose end  
8  Clean inlet  
Flow rate is too low  
Shaft seal leaks  
1  Inlet hose plugged or  
1  Clean or replace  
kinked  
2  Low line voltage  
2  Voltage of power supply must match the  
voltage of the pump  
1  Worn seal  
1  Replace seal  
2  Shaft grooved  
2  Replace pump  
3  Pump head loose on motor  
3  Insure proper assembly and no obstruction,  
tighten bolts  
www.waynepumps.com  
 
PC1 and PC2 Series  
notes  
www.waynepumps.com  
5
 
Operating Instructions and Parts Manual  
For Replacement Parts or Technical Assistance,  
Call 1-800-237-0987  
Please provide following information:  
- Model number  
Address any correspondence to:  
Wayne Water Systems  
- Serial number (if any)  
101 Production Drive  
- Part description and number as shown in parts list  
Harrison, OH 45030 U S A  
figure ꢀ – replacement Parts Illustration for Self-Priming Transfer Pumps  
www.waynepumps.com  
6
 
PC1 and PC2 Series  
replacement Parts list for Self-Priming Transfer Pumps  
reference  
number  
Part number for Models:  
Description  
PC1  
PC2  
Quantity  
1
Brush and Impeller Kit  
A  Impeller  
66062-WYN1  
66058-WYN1  
1
2
1
1
2
B  Gasket  
C  Shaft Seal  
D  Retaining Ring  
E  Brushes  
2
3
Brush Kit  
66063-WYN1  
66064-WYN1  
E  Brushes  
2
Water Suction Attachment  
F  Water Suction Attachment  
G  6 ft  Suction Hose  
66064-WYN1  
1
1
noTe: Replacement parts are available in kit form only  
www.waynepumps.com  
 
Operating Instructions and Parts Manual  
limited warranty  
For one year from the date of purchase, Wayne Water Systems (“Wayne”) will repair or replace, at its option, for  
the original purchaser any part or parts of its Sump Pumps or Water Pumps (“Product”) found upon examination  
by Wayne to be defective in materials or workmanship  Please call Wayne (800-237-0987) for instructions or see  
your dealer  Be prepared to provide the model and serial number when exercising this warranty  All transporta-  
tion charges on Products or parts submitted for repair or replacement must be paid by purchaser  
This Limited Warranty does not cover Products which have been damaged as a result of accident, abuse, misuse,  
neglect, improper installation, improper maintenance, or failure to operate in accordance with Wayne’s written  
instructions  
There IS no oTher eXPreSS warranTy. IMPlIeD warranTIeS, InClUDInG ThoSe of MerChanT-  
aBIlITy anD fITneSS for a ParTICUlar PUrPoSe, are lIMITeD To one year froM The DaTe of  
PUrChaSe. ThIS IS The eXClUSIve reMeDy anD any lIaBIlITy for any anD all InDIreCT or ConSe-  
QUenTIal DaMaGeS or eXPenSeS whaTSoever IS eXClUDeD.  
Some states do not allow limitations on how long an implied warranty lasts, or do not allow the exclusions or  
limitations of incidental or consequential damages, so the above limitations might not apply to you  This limited  
warranty gives you specific legal rights, and you may also have other legal rights which vary from state to state  
In no event, whether as a result of breach of contract warranty, tort (including negligence) or otherwise, shall  
Wayne or its suppliers be liable for any special, consequential, incidental or penal damages including, but not  
limited to loss of profit or revenues, loss of use of the products or any associated equipment, damage to associated  
equipment, cost of capital, cost of substitute products, facilities, services or replacement power, downtime costs, or  
claims of buyer’s customers for such damages  
You MUST retain your purchase receipt along with this form  In the event you need to exercise a warranty claim,  
you MUST send a copy of the purchase receipt along with the material or correspondence  Please call Wayne  
(800-237-0987) for return authorization and instructions  
Do noT MaIl ThIS forM To wayne. Use this form only to maintain your records  
MODEL NO _________________ SERIAL NO ____________________________ INSTALLATION DATE_______________  
aTTaCh yoUr reCeIPT here  
www.waynepumps.com  
 

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